In today’s fast-paced and environmentally conscious logistics industry, choosing the right pallet can significantly impact efficiency, cost, and sustainability. Wood chip molded pallets (also known as press wood pallets), as a modern and innovative, eco-friendly alternative, are gradually replacing traditional wooden pallets.

This article provides a comprehensive analysis of this green logistics solution, covering its definition, core advantages, application scenarios, and real-world cases.

What Are Wood Chip Molded Pallets?

Wood chip molded pallets are made from renewable resources such as wood chips, sawdust, and agricultural fibers through a high-temperature, high-pressure molding process. Without the need for nails or metal components, they are manufactured into structurally robust, dimensionally consistent, lightweight, and durable pallets, combining environmental friendliness with functionality.

Case Study: Hunan Manufacturer’s Transition to Automation and Sustainable Development

A traditional wooden pallet manufacturer in Hunan leveraged local forestry resources and adopted ThoYu’s advanced plant fiber solution to successfully transition to producing international-standard wood chip molded pallets.

(raw material)

(The front of the press wood pallet)

(The back of the press wood pallet)

(press wood pallet stacking)

As customer demands for high-value machinery export packaging increased, the company purchased six compressed pallet machine and automated systems in two phases, successfully producing the first batch of wood chip molded pallets in July this year.

The new products feature a compact structure, stable stacking, and have passed all quality tests.

ThoYu’s fully automated production line operates 24/7 with a daily output of 312 pallets, ensuring high product quality while significantly improving production efficiency.

This collaboration not only helped the manufacturer upgrade its products but also demonstrated ThoYu’s expertise in molding technology, production line design, and technical support.

Core Advantages: Why Choose Wood Chip Molded Pallets?

1. Eco-Friendly and Internationally Compliant

Wood chip molded pallets are 100% recyclable and biodegradable, with a pollution-free production process. Their standout feature is exemption from fumigation and compliance with ISPM-15 international standards, allowing direct use for exports without heat treatment. This significantly simplifies customs clearance processes, reducing both time and costs.

2. Hygienic and Safe for High-Standard Industries

The smooth, splinter-free surface prevents product damage and worker injuries. Additionally, the wood chip molded pallets are damp-proofing, mold-proof, and insect-resistant, making them ideal for industries with stringent hygiene requirements such as food, pharmaceuticals, and electronics.

3. Lightweight with High Load- Capacity

Compared to traditional wooden pallets, wood chip molded pallets are designed to be lighter yet capable of supporting static loads of up to 6 tons and dynamic loads exceeding 1.5 tons.

4. Automation-Friendly for Enhanced Operational Efficiency

Precise dimensions and uniform structure make them highly suitable for automated warehouses, robotic handling, and conveyor systems, reducing manual intervention and improving storage and sorting efficiency.

5. One-Piece Design for Stable Stacking: Lower Long-Term Comprehensive Costs

The one-piece design, which facilitates easier stacking and palletizing, combined with savings in shipping costs, long service life, and low maintenance requirements, results in a lower long-term comprehensive cost than traditional wooden pallets.

Typical Application:

International Logistics & Export

Ideal for global shipping—no fumigation needed. Speeds up customs clearance and avoids extra costs.

Food & Beverage

Smooth, seamless surface resists moisture and mold. Meets strict hygiene standards for safe handling.

Pharmaceutical & Medical

Dust-free and clean, ensuring safe transport of sensitive products like medicines and medical devices.

Automated Warehousing

Precise size and durability improve efficiency in robotic and automated handling systems.

Retail & E-Commerce

Lightweight yet tough, perfect for frequent shipping and recycling. Enhances brand with a clean look.