A major Mexican rice producer faced a persistent challenge: mountains of rice husks occupying valuable space and incurring continuous disposal costs. Their collaboration with ThoYu on rice husk recycling technology not only solved this waste problem but also unlocked a new revenue stream by transforming waste into high-value, eco-friendly pallets.

（Raw material）

This case study details their successful journey from a “waste burden” to “green profit.”

For the rice mill, rice husks were a troublesome by-product. Their goals were clear: eliminate disposal costs, achieve effective rice husk recycling, and create economic value.

After thorough evaluation, they selected ThoYu’s plant fiber molding solution. This rice husk recycling approach allowed them to produce pallets for internal use and for sale, aligning perfectly with circular economy goals.

ThoYu’s team quickly developed prototype pallets using 100% rice husks, followed by a series of rigorous tests to ensure commercial viability.

( The front of rice husk pallet)

( The back of rice husk pallet)

Rigorous Testing, Data-Driven Results

The pure rice husk pallets underwent comprehensive performance validation:

Load Capacity: Withstood a 4-ton static load test, ideal for heavy-duty storage.

Water Resistance: After 48 hours of immersion, the weight increased by only 2.1kg. After drying, they still carried a 1.1-ton dynamic load, proving exceptional durability in humid conditions.

Fire Safety: Demonstrated excellent flame-retardant properties, enhancing workplace safety

To scale up production, the client plans to install two ThoYu molding machines with fully automated production lines, boosting efficiency and cutting labor costs.

(Rice husk and coconut fiber molded pallet)

Innovative Formula: Rice Husk & Cocot husk Blend

The client presented a new opportunity: “Can we mix our surplus coconut coir with rice husks?” Leveraging expertise in material science, ThoYu developed a successful 50/50 blend. This innovative rice husk recycling formula created a pallet that met all performance standards, offering greater raw material flexibility.

This project showcases a profitable model for rice husk recycling, providing both economic and environmental benefits. It also solidifies ThoYu’s expertise in converting complex agricultural waste into valuable products.

Ready to explore rice husk recycling for your business? Contact ThoYu today for a customized solution!