In 2023, global PV module exports reached 211.7 GW, with a total export value of USD 48.48 billion. The Chinese market supplied over 80% of global modules, cementing its dominant position.

However, cross-border shipping of PV modules faces three major challenges: difficulty in protection, high costs, and customs delays.

ThoYu PV  pallet for PV Modules are specifically designed for the global transportation of PV modules. With five core advantages, they directly tackle these industry pain points, empowering Chinese PV companies to capture the burgeoning multi-billion dollar export market.

1. Reduce Costs & Enhance Sustainability

Raw Materials: Easily sourced agricultural and forestry waste—like wood chips, bamboo chips, and straw—is repurposed into valuable material, offering an accessible and cost-effective raw material solution. This provides significant cost savings compared to solid wood or plastic pallets.

Transportation: The lightweight design allows for significantly higher stacking, increasing container load capacity by over 30% and substantially reducing shipping expenses.

ThoYu PV  pallet for PV Modules are fully biodegradable and recyclable, completely eliminating the chemical residues and pollution associated with fumigating traditional wood pallets. This makes them perfectly aligned with the high ESG (Environmental, Social, and Governance) standards essential to the global solar industry.

2. Precision Customization

ThoYu’s plant fiber processing machine utilizes exclusive high-precision three-beam, four-column presses and servo hydraulic systems, eliminating common issues like imprecise mold closing and rough edges. This ensures consistent precision in every pallet, providing a perfectly stable foundation for modules.

(plant fiber processing machine)

• Dimensions: Comprehensive coverage of standard, non-standard, and custom shapes.
• Types: Flexible options including single-deck, double-deck, and combination pallets.
• Structure: Unique patterns and reinforced rib design optimize strength and stackability.
• Branding: Logo customization is available to enhance brand visibility.

(ThoYu PV Molded Pallet 1800mm)

(ThoYu PV Molded Pallet 2310mm&1800mm)

3. Superior Strength & Durability

ThoYu PV  pallet use a modified MDI adhesive that forms a deep chemical bond with plant fibers, creating a unique high-strength polyurea cross-linked structure—best described as a “surface film, reinforced by hydroxyl bonds, with a fibrous skeleton.”

An internally scientific layout of reinforced ribs provides exceptional compression resistance and stacking stability.

Custom designs achieve dynamic load capacities of up to 2.5 tons and static loads of 6 tons, reliably supporting heavy goods.

After 48 hours of water immersion, swelling is minimal, demonstrating outstanding waterproof performance. The pallets show no cracks and retain their full load-bearing capabilities.

The pallet base remains completely intact even after being dragged several meters under a 1.7-ton load.

4. Exceptional Cargo Protection

ThoYu PV  pallet feature high-precision positioning slots, acting like a custom safety cockpit for PV modules. Straps lock securely into these slots, providing 360-degree protection and virtually eliminating the risk of movement and impact during transit. Stability is maintained even in multi-layer stacks, greatly enhancing warehouse and shipping efficiency.

The one-piece molded design minimizes hard contact points. The smooth surface offers superior cushioning and wrap-around protection for fragile glass surfaces and edges, significantly reducing breakage rates.

5. The Ideal Choice for Export

ThoYu PV  pallet for PV Modules are fully compliant with ISPM15 international standards—requiring no fumigation and leaving no chemical residues. This saves additional costs, avoids potential border delays, and ensures your goods reach global markets efficiently and smoothly.

ThoYu’s innovative strength and proven reliability have already earned the trust of a major leading Chinese PV manufacturer: from July 2025 onwards, ThoYu will be their custom supplier for PV  pallets, fulfilling a demand amounting to millions of units.