Recently, ThoYu welcomed a group of Indonesian clients to our manufacturing plant for an in-depth evaluation of our waste plastic pallet production technology.
During the visit, the clients focused on the operating performance of the waste plastic pallet making machine, raw material adaptability, pallet quality, and the economic value of recycled plastic pallet production.
Accompanied by ThoYu’s sales and engineering teams, the clients toured the equipment workshop, mold processing area, and finished pallet sample display section. Through on-site inspections and live machine demonstrations, the clients gained a deeper understanding of how waste plastics can be transformed into high-strength molded pallets through an efficient one-step molding process.
Stable Production Performance for Waste Plastic Pallet Making Machine
During the factory inspection, the clients observed the operation of ThoYu’s 1,250-ton waste plastic pallet making machine. The equipment operates with a total power consumption of 75 kW and can stably produce up to 20 plastic pallets per hour.
Compared with traditional plastic pallet manufacturing methods, the ThoYu molding process offers several advantages:
- Direct use of mixed waste plastic materials
- No granulation process required
- The precise molds ensure that the dimensions of the first and the 100th pallets remain consistent.
- The dynamic load capacity can reach 1.5 tons, and the static load capacity can reach 6 tons.
- The entire line can be PLC-controlled for one-button, continuous operation, reducing labor costs.
The Indonesian clients paid special attention to pallet product strength and equipment stability. After reviewing the molded pallet samples and observing the hydraulic pressing system in operation, they highly recognized the rigidity, automation level, and manufacturing precision of the production line.
Another Indonesian Plastic Pallet Production Line Ready for Shipment
Coincidentally, during the same week of the client visit, another customized plastic pallet molding production line for an Indonesian customer successfully completed assembly and testing at the ThoYu factory.
Before shipment, ThoYu engineers conducted final pressing tests using PE film and PET film materials based on the customer’s actual raw material conditions.
（raw material）
Through repeated testing and parameter optimization, the engineering team fine-tuned temperature settings, feeding volume, and pressing pressure to ensure stable pallet molding performance.
（pallet products)
This preparation allows the customer to quickly begin production after installation, significantly reducing commissioning time and operational risks.
Turning Waste Plastic into High-Value Products
As global recycling industries continue to expand, more manufacturers are exploring ways to convert low-cost waste plastics into profitable industrial products.
For example, one Indonesian customer uses a combination of four mixed plastic materials with a high percentage of PET film. The purchased PET film costs approximately 15 RMB per kilogram. Each finished pallet weighs about 21 kg, resulting in a raw material cost of roughly 94.5 RMB per pallet.
However, this material cost is already much higher than using actual recycled waste plastics collected locally. If manufacturers directly process low-cost waste plastic materials, the production margin can increase substantially.
This is one of the main reasons why molded plastic pallets have become increasingly attractive in markets with abundant plastic waste resources.
One-Step Molding Technology without Granulation
Traditional injection molding and blow molding processes usually require waste plastics to be cleaned, separated, and pelletized before production. These additional procedures increase equipment investment, energy consumption, and labor costs.
ThoYu’s waste plastic pallet making machine adopts a one-step high-temperature compression molding process that allows direct use of mixed waste plastic materials.
1. Multi-Stage Extruder System
The production line is equipped with a multi-stage extruder featuring precise temperature control. Even mixed plastics with different melting points, such as PE and PET, can be evenly plasticized before entering the mold.
This process improves material consistency and creates a stable foundation for pallet molding.
2. Metering Extrusion Device
Between the extruder and the Waste Plastic Pallet Making Machine, the automatic Metering Extrusion Device accurately controls the amount of material entering each mold cavity.
This ensures consistent pallet weight and stable quality, thereby reducing material waste and lowering defective rates.
3. Waste Plastic Pallet Making Machine
The Waste Plastic Pallet Making Machine adopts a three-beam, four-column hydraulic structure capable of withstanding extremely high working pressure while maintaining smooth and stable operation.
Key features include a high-strength hydraulic system, PLC control, easy parameter adjustment, high automation, wear-resistant molds, and easy maintenance and mold change.
(Waste Plastic Pallet Making Machine)
Customized Solutions for Different Waste Plastic Materials
Different regions generate different types of plastic waste. ThoYu provides customized production solutions based on customer raw materials, pallet specifications, production capacity requirements, and factory conditions.
Whether using PE film, PET film, household plastic waste, industrial packaging waste, or mixed recycled plastics, ThoYu engineers can optimize the molding process to help customers achieve stable and efficient pallet production.
If you are looking for a reliable waste plastic pallet making machine solution, ThoYu is ready to help you build a profitable and sustainable pallet manufacturing business.
Post time: May-29-2026