Under the special conditions of high temperature and high salt in the Middle East, plastic pollution is severe, and the cost of raw materials is high, which has long plagued the local plastic manufacturing industry.

Customer Background: Rising Plastic Waste and Production Costs

Recently, the ThoYu plastic resource recycling and disposal production line was successfully installed in Kuwait, converting the discarded plastic bottles and scraps into high-quality raw materials.

（raw-material）

The customer is a well – established plastic company in Kuwait that specializes in plastic packaging products, plastic bottles, and plastic logistics pallets. As their production scale grew, so did their waste stream, including plastic bottle waste, PP/PE scrap, and mixed plastic offcuts. The company urgently needed an efficient PP PE recycling solution to convert these waste materials into reusable resources.

The old way presented several problems: wasteful disposal through simple and crude methods led to resource waste and environmental pollution; high disposal costs for getting rid of scrap cut into profits; the company needed to buy new plastic granules for producing injection – molded pallets, and the expensive clean plastic continuously squeezed their profit margins.

After multiple rounds of comparisons, the client chose ThoYu’s professional waste plastic recycling equipment.

ThoYu Waste Plastic Recycling Equipment Solution

The customer’s waste plastic contained high levels of impurities and inconsistent cleanliness, making it difficult to process using conventional equipment.

To address this challenge, ThoYu provided a complete PP PE recycling solution, including shredding, washing, and dewatering, ensuring the waste plastic could be efficiently converted into high-quality recycled raw materials suitable for pallet production.

Key advantages include：

l compatibility with plastic bottles, PP, PE, and mixed plastic waste;

l high automation and stable operation;

l and final plastic cleanliness suitable for high-grade injection and compression molding.

Compared to simple processors, ThoYu’s system offers lower material loss, higher processing precision, and maximum removal of impurities and stains. Discarded bottles and scraps are fully transformed into premium feedstock for pallet production—achieving 100% resource utilization.

Complete Plastic Pallet Production Line from ThoYu

Traditional injection molding has higher requirements for raw materials. It typically requires high – purity or even virgin plastic pellets, resulting in persistently high raw material costs and a relatively high environmental impact.

In contrast, ThoYu’s compression molding process can directly use mixed plastic waste, which not only significantly improves recycled material utilization and substantially reduces raw material costs but also produces no wastewater or toxic gas emissions throughout the entire production process, offering both environmental and economic advantages.

ThoYu doesn’t just provide cleaning lines. They offer a complete compression molding pallet production line, including:

High efficiency extruder

(High efficiency extruder)

A dedicated machine for melting and extruding plastic. The patented quantitative extrusion device ensures:Precise material output, Minimal error, Reduced waste, Higher molding pass rate.

Patented quantitative extrusion device

The quantitative device enables precise material metering, automatic buffering, and continuous feeding. It’s built-in electronic scale ensures consistent loading volume, reducing equipment wear and maintaining stable product quality.

Plastic pallet machine

（plastic pallet machine）

The plastic compression molding machine forms waste plastic into pallets under high temperature and pressure, featuring high automation, stable operation, wear-resistant and easy-to-change molds, as well as excellent corrosion resistance and durability.

Through high-temperature and high-pressure one-piece molding, the pallets achieve a dense and uniform structure, ensuring excellent strength and durability.

Load Capacity

• Static Load: 6 tons
• Dynamic Load: 1.5 tons

Key Advantages

• High strength and long service life
• Stackable design for space-saving storage
• Suitable for frequent forklift handling

Ideal for warehousing, logistics, and long-distance transportation

Whether you are a pallet manufacturer aiming to reduce raw material costs or an enterprise committed to waste plastic recycling and reuse, ThoYu can offer a comprehensive set of solutions ranging from waste cleaning to finished pallet molding.

For more information on ThoYu’s plastic recycling line and plastic pallet machine, contact us today.